Clot engagement and removal system

ABSTRACT

A device including a clot engaging device having a collapsed delivery configuration and an expanded deployment configuration. The device can include a plurality of struts defining a plurality of cells; a seam extending along at least a portion of a length of a distal end of the clot engaging device, wherein the seam comprises a pattern configured for gripping a clot and extends between cells of the plurality of cells; and a distal scaffolding region being distally tapered, wherein the distal scaffolding region comprises cells smaller than cells of a remainder of the clot engaging device.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation of U.S. application Ser. No.16/385,841 filed Apr. 16, 2019, which is a Continuation of U.S.application Ser. No. 15/254,133, filed Sep 1, 2016, now U.S. Pat. No.10,292,723, which is a Continuation of U.S. application Ser. No.13/823,048, filed Mar. 13, 2013, now U.S. Pat. No. 9,463,036, which is a371 of International Application No. PCT/IE2011/000057, filed Oct. 21,2011, which claims priority from U.S. Provisional Application No.61/344,848, filed Oct. 22, 2010, the contents of all of which areincorporated herein by reference in their entireties.

INTRODUCTION

The invention relates to devices, and methods of removing acuteblockages from blood vessels. The invention especially relates toremoving acute obstructions from blood vessels. Acute obstructions mayinclude clot, misplaced devices, migrated devices, large emboli and thelike. More particularly the invention relates to removing clot fromcerebral arteries in patients suffering acute ischemic stroke.

Accessing the neurovascular bed is difficult with conventionaltechnology as the target vessels are small in diameter, are remoterelative to the site of insertion and are highly tortuous. Despite thefact that there are over 600,000 acute ischemic strokes in the US eachyear, clot retrieval devices are used to treat patients in less than <1%of cases. The reasons for this are that conventional technology iseither too large in profile, lacks the deliverability to navigatetortuous vessels or is not effective at removing clot when delivered tothe target site.

There are significant challenges associated with designing clot removaldevices that can deliver high levels of performance. Firstly, there area number of access challenges that make it difficult to deliver devices.In some patients the configuration of the aortic arch makes it difficultto position a guide catheter in the larger arteries that supply blood tothe brain. These difficult arch configurations are classified as eithertype 2 or type 3 aortic arches with type 3 arches presenting the mostdifficulty. The tortuosity challenge is even more severe in the arteriesapproaching the brain. It is not unusual at the distal end of theinternal carotid artery that the device will have to navigate a vesselsegment with a 180° bend, a 90° bend and a 360° bend in quick successionover a few centimetres of vessel.

Secondly, neurovascular vessels are more fragile than similarly sizedvessels in other parts of the body and are in a soft tissue bed. Thisissue is compounded by the fact that in many instances the clot isfirmly wedged in the vessel. More mature and organized clot material islikely to be less compressible than softer fresher clot, and under theaction of blood pressure it may distend the compliant vessel in whichitis lodged. Thirdly, the clot may comprise any of a range ofmorphologies and consistencies. In particular long strands of softerclot material may tend to lodge at bifurcations or trifurcations incerebral vessels, resulting in multiple vessels being simultaneouslyoccluded.

Self-expanding stent-like devices referred to as “stentrievers” aresometimes used to remove clot from cerebral vessels of acute strokepatients. These devices generally pin the clot between the device andvessel wall and embed somewhat into the clot so that the clot can bewithdrawn with the device. One disadvantage with this approach is thatit relies on pinning the clot between the stentriever and the vesselwall and thus may not restrain the clot effectively when passing abranch vessel or when passing into a vessel that is larger than thefully expanded diameter of the stentriever. Another disadvantage ofstentrievers is that they use their radial force to embed in and gripthe clot. With soft clot a low level of radial force may be effective,but with firmer clot the level of radial force required to effectivelygrip the clot may be higher than that which can be safely applied to acerebral vessel. Therefore stentrievers that have sufficient radialforce to deal with all clot types may cause vessel trauma and seriouspatient injury, and stentrievers that have appropriate radial force toremain atraumatic may not be able to effectively handle all clot types.

The present invention is directed towards providing devices and methodswhich will address at least some of these issues.

STATEMENTS OF INVENTION

The invention provides a clot retrieval apparatus which comprises a clotengaging device and a capture basket. The clot engaging device has acollapsed delivery configuration and an expanded deploymentconfiguration, the clot engaging device also has a proximal end and adistal end and an elongate body between the proximal end and the distalend. The capture basket has a collapsed delivery configuration and anexpanded deployment configuration, the capture basket also has aproximal mouth which is open when the capture basket is in the deployedconfiguration. The clot engaging device is axially movable for captureof a clot

In one aspect the invention provides a clot retrieval apparatuscomprising:

a clot engaging device and a capture basket;

the clot engaging device having a collapsed delivery configuration andan expanded deployment configuration, the clot engaging device having aproximal end and a distal end and an elongate body between the proximalend and the distal end, the clot engaging device being connected to afirst elongate shaft element;

the capture basket having a collapsed delivery configuration and anexpanded deployment configuration, the capture basket having a proximalmouth which is open when the capture basket is in the deployedconfiguration, the capture basket being connected to a second elongateshaft element, and

the shaft elements being movable relative to one another such that theclot engaging device is axially movable relative to the capture basketfor capture of a clot.

In another aspect the invention provides an apparatus for retrievingclot from a blood vessel of a patient comprising:

an elongate shaft, a clot engaging device and a capture basket;

the elongate shaft comprising at least two elongate elements andcomprising a distal section and a proximal section, the proximal sectionextending exterior of the patient, and

the clot engaging device comprising a plurality of struts defining astructure having a collapsed delivery configuration and an expandeddeployment configuration, and having a proximal end and a distal end,and being attached at its proximal end to the distal section of a firstelongate element of the shaft;

the capture basket comprising a structure with a capture net and aninlet mouth and having a collapsed delivery configuration arid anexpanded deployment configuration, and being attached at its proximalend to the distal section of a second elongate element of the shaft;

the capture basket being axially movable relative to the clot engagingdevice to pin a clot between the two structures.

In one embodiment at least the distal end of the clot engaging device ismovable to enter the proximal mouth of the capture basket for capture ofa clot.

In one case the elongate body of the clot engaging device comprises adistal section, a proximal section and an intermediate section betweenthe proximal and the distal sections.

In one embodiment in the deployed configuration, the distal section ofthe clot engaging device has a diameter which is smaller than a diameterof the intermediate section.

In one case in the deployed configuration, the proximal section of theclot engaging device has a diameter which is smaller than a diameter ofthe intermediate section.

In the deployed configuration, at least the intermediate section of theclot engaging device nu have a generally tubular shape.

In one embodiment the clot engaging device comprises a mesh.

The mesh may comprise a plurality of struts. At least some of the strutsmay form closed cells.

In one embodiment the clot engaging device defines a pathway for thesecond shaft element.

In one case the capture basket comprises a capture net and a supportframe for the capture net.

The support frame may be connected to the second shaft element.

In one embodiment the clot retrieval apparatus comprises a controlelement which extends proximally from the support frame of the capturebasket for operation by a user. The control element may comprise atether for controlling the operation of the frame.

The invention also provides various methods for retrieving clot a bloodvessel of a patient.

In one aspect the clot retrieval method comprises the steps of:

providing a clot retrieval apparatus comprising an engaging device and acapture basket;

crossing a clot with a microcatheter;

advancing the clot retrieval apparatus through the microcatheter andacross the clot;

deploying the capture basket distal of the clot;

deploying the clot engaging device within the clot at an initialdeployment site;

retracting the clot engaging device and the capture basket together to alocation proximal of the initial deployment site;

retracting the capture basket towards the clot engaging device tocapture the clot therebetween; and

withdrawing the clot engaging device, the capture basket and thecaptured clot proximally.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be more clearly understood from the followingdescription of some embodiments thereof, given by way of example only,with reference to the accompanying drawings, in which:

FIG. 1 is a side view of a device according to the invention forremoving an obstruction to a vessel;

FIG. 2 is a side view of a similar device for removing an obstruction toa vessel;

FIG. 3 illustrates the device of FIG. 2 with a distal basket retractedrelative to a clot engaging section;

FIGS. 4 and 5 are side views of the basket of the device in thecollapsed and expanded configurations respectively;

FIG. 6 is a side view of a frame in a figure eight pattern;

FIG. 7 is an isometric view of a clot aging portion of a device of theinvention; and

FIGS. 8 to 14 illustrate one method of use of a device of the invention.

DETAILED DESCRIPTION

The invention provides an apparatus and methods for the removal ofobstructions in vessels. In particular, the invention is directedtowards the treatment of occlusions to blood vessels, especiallyarterial vessels, and more particularly the removal of occlusive clotsfrom cerebral arterial vessels.

With reference to FIG. 1 there is shown a schematic representation of adevice 1 according to the invention for the removal of an obstruction toa vessel. The device 1 comprises a clot engaging device 2and a capturebasket 3. The clot engager 2 has a collapsed state for delivery throughthe vasculature and an expanded state for engagement with the clot andfor disengaging the clot from the vessel wall. The clot engager 2 isconnected to a first elongate shaft element which in this case isprovided by a support shaft 5 by means of collar 10 or by any othersuitable joining method. The support shaft 5 may be connected at itsproximal end to a first element 11 of a handle 4. The capture basket3has a collapsed configuration for delivery and an expanded configurationfor clot engagement and capture. The capture basket 3comprises a frame 7and a capture net 8. The frame 7 is connected to a second elongate shaftelement which in this case is provided by a support shaft 9. The shaft 9may be connected at its proximal end to a second element 12 of thehandle 4.

The device is configured so that relative movement may be effectedbetween the clot engager 2 and the capture basket 3. In the embodimentshown this movement may be effected by relative movement of components11 and 12 of the handle 4 which are connected to the shaft elements 5,9. In another embodiment the handle 4 is detachable from the shaft andin yet another embodiment the device is configured without any handle.

In one embodiment the device is configured so that at least a distalportion of the clot engager 2 can enter the capture basket 3. The degreeto which the clot engager can enter the basket 3 may be controlled bylimiting the travel of the shaft 9 relative to the shaft 5. The limitermay be provided for example by a stop on the shaft 9 as the clot engager2 is connected to the shaft 5 and the basket is connected to the shaft9.

In one case the clot engager 2 comprises multiple struts. The struts mayform at least one closed cell. The shaft 9 may pass through at least oneof the closed cells. In another embodiment the clot engager 2comprisesmultiple struts, forming multiple cells and forming a generally tubularshape, with at least one open seam along the length of the engager 2,and with the shaft 9 passing through one of said seams. In oneembodiment the shaft 9 is positioned partially within and partiallyoutside of the clot engager 2 in the expanded configuration and fullywithin the clot engager in the wrapped configuration, passing from withinto without via a pathway defined by a seam extending to the distal endof the device.

FIG. 2 illustrates a device similar to FIG. 1 in which like parts wereassigned the same reference numerals. In this case the clot engager2 ispositioned proximal of the capture basket 3. FIG. 3 shows the device ofFIG. 2 in a configuration in which the capture basket 3 has beenretracted over the distal end of the clot engager 2 by movement of thesecond handle element 12 relative to the first handle element 11.

FIGS. 4 and 5 are side views of the proximal and distal ends of a deviceof the invention in which a clot engager portion is omitted. In theembodiment illustrated the capture basket 3 has a control tether 6thatcan be tensioned to control the expansion of the frame 7 of the clotbasket 3 or to increase the radial force of the frame 7 of the clotbasket 3. The user can control the diameter to which the frame 7 expandsby controlling the position of a movable control element such as abutton30 on the handle 4. FIG. 4 shows the control button 30 in anadvanced position with the basket 3 in a collapsed configuration. Thiscollapsed configuration of the device facilitates loading andadvancement through a microcatheter. In this configuration the frame 7has a low expansion force and is thus very flexible and easy to deliver.

FIG. 5 shows the frame 7 in an expanded configuration. In thisconfiguration the control button 30 is in a retracted position totension and withdraw the tether 6 and thus expand and strengthen theframe 7. In one embodiment the frame 7 and the basket 3 can be set todifferent diameters by adjusting the position of the button 30.

FIG. 6 illustrates one embodiment of a frame 31 in which the frame31 isformed in a figure of eight pattern so that frame struts 33 and 34atcrossover point 32 can move relative to each other to facilitate theadjustment of the frame to different vessel diameters.

FIG. 7 is an isometric view of a clot engagement device 2 of theinvention. The clot engagement device 2 has a proximal end 41 and adistal end 46, and between these ends there are a proximal section 42,amid section 43 and a distal section 44. Multiple struts 47 connect oneend of the device to the other. In certain sections of the device thestruts 47 are configured to form cells 40 with connecting apices 45. Inone case (as shown in FIG. 7) the distal section 44 has a smallerdiameter than the mid-section 43, so that the distal section may enterthe mouth of a basket or capture net (not shown). In one case (as shownin FIG. 7) the cells 40 are not fully connected around the devicecircumference at all points along the length of the device, effectivelyleaving an open seam 48 extending from the proximal end to distal end.This seam provides a pathway through which an elongate shaft enteringthe device through the open mouth of section 40 may exit the middlesection43 or distal section 44 of the device, such as shown in FIGS. 1,2 and 3. Thus the distal end of device 2 may enter the mouth of a basketattached to the end of such a shaft, such as illustrated in FIG. 3 byway of example. In another embodiment the seam may run only partiallyalong the length of the device, spanning at least the distal section 44where it provides an exit pathway for the elongate shaft. This seam mayrun axially along the device as shown or may run in a more helical-likepattern around the device, or may be staggered and discontinuous, saidseam patterns providing additional engagement features to aid ingripping of the target clot. The distal end 46 is in this caseconfigured to enter capture basket 3 of the device of FIG. 1. Distalstruts 49 act as guiderails in the embodiment shown to facilitate thisentry by providing a smooth and snag free surface to contact and passthrough the inlet mouth34 of the frame 31 in FIG. 6 of a capture basket

The material of the device may be nitinol or another super elastic orshape memory material, and may be formed from multiple wires or may becut from a tube or a flat sheet, and may be heat set to define apreferred expanded geometry.

FIGS. 8 to 14 show a series of procedural steps associated with usingthe device 1. The standard steps involved to place a guide or sheathaccess catheter and cross the clot with a guidewire and microcatheterare not shown, but will be easily understood by one skilled in the art.

FIG. 8 shows a clot 51 lodged in a bifurcation with vasculature 50.

FIG. 9 shows a microcatheter 52 that has been advanced across the clot51, typically with the aid of a guidewire (not shown) which is thenwithdrawn to leave the lumen of the microcatheter free for theadvancement of a clot retrieval device.

The clot retrieval device is then loaded into the proximal end of themicrocatheter 52 and advanced to a target deployment site with the aidof fluoroscopy. The device is positioned so that the capture basket 3isdistal of the clot 51 and at least a portion of the engager 2 is withinthe clot. The microcatheter 52 is then retracted allowing the devices todeploy and expand as shown in FIG. 10. The clot engager 2expands andengages with body of the clot 51. If the basket 3 employs a tetheractivation system as described above the tether may be tensioned toeffect deployment of the basket 3 or to increase the opening force sothat the basket can engage and encapsulate clot without collapse.

The clot engager 2 is then retracted, pulling the clot 51 out of thebifurcation and into a more proximal section of the vasculature as shownin FIG. 11.

The capture basket 3 can then be retracted to encapsulate some or all ofthe clot 51 and the engager 2 and to pin the clot 51 between the engager2 and the basket 3 as shown in FIG. 12.

The engager 2, basket 3 and captured clot 51 can then be safelywithdrawn proximally with clot held securely as the system passes anybranch vessels and into larger proximal vasculature as shown in FIG. 13.

FIG. 14 shows the device and clot being withdrawn into a guide catheteror sheath 55.

Removal of the device and captured clot may be assisted by the use of adistal access catheter or similar device with or without the use ofaspiration. A flow obstructing cuff on the distal end of a guidecatheter or sheath may also be employed to aid in the effectiveness ofthe use of aspiration while extracting the device and captured clot fromthe patient.

An alternative sequence of steps that may be used with the device ofthis invention would involve:

crossing the clot with a microcatheter as described above;

advancing the clot retrieval device through the microcatheter and acrossthe clot;

withdrawing the microcatheter to a location proximal of the clot toleave the capture basket deployed distal of the clot and the clotengager deployed within the clot;

retracting the clot engager and capture basket together to a locationproximal of the initial deployment site;

retracting the capture basket a further distance towards and over theclot engager: and

withdrawing the clot engager, the capture basket and the captured clotproximally out of the patient.

Another of the many ways in which a device of this invention may beemployed involves the use of a variant of the device without a handle orwith a detachable handle. Such a device may be deployed across the clotas described in one of the methods above, after which the basket may beleft in place protecting the distal vessel bed while the clot engager isadvanced and withdrawn multiple times to remove clot. This system hasthe advantage that the basket shaft acts a guide rail to facilitaterapid re-advancement of the clot engager to the target site on eachpass. An extension wire may be added to the proximal end of the basketshaft 9 to enable the user to maintain good control of the basket whileremoving the clot engager from the patient between passes. Alternativelythe clot engager 2 and its shaft 5 may be configured in the manner of arapid exchange catheter so that they can be advanced and retracted overthe basket shaft 9 without the need for any extension wire.

It will be understood from all of the above that this device hasfeatures that enable it to be used in a variety of different ways toretrieve obstructions from vessel, so that the precise method of use canbe tailored to suit the specific needs of any given situation. The clotengager is designed to engage with clot by means of the engager struts,and more specifically the distal apices of the engager cells, embeddingin and snagging the clot. Expansion of the engager also pins the clotbetween the engager and the vessel wall and assists this embeddingprocess. The basket frame 7 is designed to engage the clot from itsdistal end and assists in guiding the capture net 8 over the clot. Theframe 7 and engager 2 can also be used to pin the clot between these twoelements of the device. This is of particular advantage in ensuring thata firm grip is held on the clot as it is withdrawn against the flow pastbranch vessels and into larger more proximal vasculature. The clotengager may also be employed to constrain the clot while the basket iswithdrawn over the clot. This may be of particular advantage in caseswhere the clot is firmly lodged in the vessel and a significant force isrequired to disengage and remove it. Using the clot engager in acompressive mode while retracting the basket over the clot shields thedistal vasculature from potentially traumatic tensile forces that wouldotherwise be exerted on them.

Accessing cerebral vessels involves the use of a number of commerciallyavailable products and conventional procedural steps. Access productssuch as guidewires, guide catheters and microcatheters are known and areregularly used in procedures carried out in cerebral vessels. Suchsystems are described for example in WO2010/010545A and US20110160763Athe entire contents of which are incorporated herein by reference.

Modifications and additions can be made to the embodiments of theinvention described herein without departing from the scope of theinvention. For example, while the embodiments described herein refer toparticular features, the invention includes embodiments having differentcombinations of features. The invention also includes embodiments thatdo not include all of the specific features described.

The invention is not limited to the embodiments hereinbefore describedwhich may be varied in construction and detail.

What is claimed is:
 1. A device, comprising: a clot engaging devicehaving a collapsed delivery configuration and an expanded deploymentconfiguration, the clot engaging device comprising: a plurality ofstruts defining a plurality of cells; a seam extending along at least aportion of a length of a distal end of the clot engaging device; and adistal scaffolding region being distally tapered.
 2. The device of claim1, wherein the seam comprises a pattern configured for gripping a clotand extends between cells of the plurality of cells.
 3. The device ofclaim 1, wherein the distal scaffolding region comprises cells smallerthan cells of a remainder of the clot engaging device.
 4. The device ofclaim 1, wherein the seam extends circumferentially about a portion ofthe clot engaging device.
 5. The device of claim 1, wherein the seamextends helically about a circumference of at least a portion of theclot engaging device.
 6. The device of claim 1, wherein the seaminitiates at a location distal of a proximal end of the clot engagingdevice.
 7. The device of claim 1, wherein the seam extends through thedistal end of the clot engaging device.
 8. The device of claim 1,wherein the clot engaging device is self-expandable.
 9. The device ofclaim 1, wherein the clot engaging device includes a proximal endeccentrically attached to a distal end of a shaft.
 10. The device ofclaim 1, wherein the device further comprises a capture basket disposeddistal to the clot engaging device.
 11. The device of claim 10, whereinat least a portion of the distal scaffolding region is configured toenter at least a portion of the capture basket.
 12. The device of claim10, wherein the capture basket is configured to transition between acollapsed configuration and an expanded configuration.
 13. A device,comprising: a clot engaging device having a collapsed deliveryconfiguration and an expanded deployment configuration, the clotengaging device including: a plurality of struts defining a firstplurality of cells of a first size; a seam extending along at least adistal portion of the clot engaging device; and a distal scaffoldingregion comprising a second plurality of cells of a second size, thesecond size being smaller than the first size.
 14. The device of claim13, wherein the seam is configured for gripping a clot and extendsbetween cells of the plurality of cells circumferentially about at leasta portion of the clot engaging device.
 15. The device of claim 13,wherein the seam extends helically about an entirety of a circumferenceof the clot engaging device.
 16. The device of claim 13, wherein theseam initiates at a location distal of a proximal end of the clotengaging device.
 17. The device of claim 13, wherein the seam extendsalong an entire length of the clot engaging device.
 18. The device ofclaim 13, wherein the clot engaging device includes a proximal endformed with a distal end of a shaft.
 19. The device of claim 18, whereinthe clot engaging device is eccentric to the shaft.
 20. The device ofclaim 13, wherein a proximal end of the clot engaging device includes anopen proximal mouth that extends in a plane angled with respect to alongitudinal axis of the clot engaging device.